Enamelled Copper Wire

800 INR/Kilograms

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Product Details:

Product Type Wire
Material Copper
Voltage Surge 600 V
Insulation Material Enameled
Color Bronze
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Enamelled Copper Wire Price and Quantity

Minimum Order Quantity 200 Kilograms
Price 800 INR/Kilograms

Enamelled Copper Wire Specification

Material Copper
Insulation Material Enameled
Color Bronze
Product Type Wire
Voltage Surge 600 V

Enamelled Copper Wire Trade Information

Supply Ability 10000 Kilograms Per Day
Delivery Time 1 Days

Product Description

By taking quality as our prime concern, we are offering this distinguished range of Enamelled Copper Wire for our clients. It is widely utilized as a coil winding in the motors, transformers, generators, electromagnetic equipments and many more. It is manufactured from the premium grade copper material under guidelines of quality parameters in order to ensure its optimum construction. It is flexible and has high tensile strength. Enamelled Copper Wire is durable and maintenance free. Offered product is accessible in a wide range of standard sizes and specifications as per requirements at reasonable rates.

Applications of Enamelled Copper Wire:

1. Transformers: Enamelled copper wire is widely used in the winding of transformers, both in power transformers and smaller transformers found in electronic devices. The wire's high electrical conductivity allows for efficient energy transfer, while the enamel insulation provides electrical isolation between windings.

2. Electric Motors: Electric motors in appliances, industrial machinery, automobiles, and more use enamelled copper wire for their windings. The wire's flexibility and ability to withstand high temperatures make it ideal for these applications.

3. Generators: Generators, whether they are used in power plants or portable generators, often employ enamelled copper wire in their construction. This wire can carry high currents and resist electrical breakdown even under demanding conditions.

4. Coils and Inductors: Inductors and coils in electronic circuits use enamelled copper wire to create magnetic fields and store energy. The wire's insulation allows for precise winding and prevents short circuits.

5. Solenoids: Solenoids are electromagnetic devices used in various applications, such as valves, locks, and relays. Enamelled copper wire is frequently used to create the coil within a solenoid.

6. Electromagnetic Components: Components like chokes and transformers in electronic circuits use enamelled copper wire to control and manipulate electrical signals. These components are crucial in power supplies, filters, and signal conditioning circuits.

7. Electromagnetic Compatibility (EMC) Filters: EMC filters are used to reduce electromagnetic interference in electronic systems. Enamelled copper wire is often used in the construction of inductive components within these filters.

8. Electronic Components: Enamelled copper wire is used in various electronic components, such as inductors, transformers, and high-frequency filters, to ensure efficient performance and compact design.

9. Electromagnetic Coils in Scientific Instruments: Scientific instruments like particle accelerators, mass spectrometers, and magnetic resonance imaging (MRI) machines utilize enamelled copper wire in the construction of their electromagnetic coils.

10. Audio Equipment: High-quality audio equipment, including speakers and microphones, often incorporates enamelled copper wire in their coils and windings to achieve clear and precise sound reproduction.

11. Communication Equipment: Enamelled copper wire is used in various communication devices and equipment, including antennas, RF coils, and inductors.

12. Automotive Applications: In the automotive industry, enamelled copper wire is used in various components, such as ignition coils, sensors, and electric vehicle motors.

13. Household Appliances: Enamelled copper wire is found in a wide range of household appliances, including refrigerators, washing machines, and microwave ovens, where it is used in motors, transformers, and heating elements.

14. Power Distribution: Enamelled copper wire is used in power distribution systems to wind coils and transformers for efficient electricity transmission and voltage regulation.

15. Renewable Energy Systems: Wind turbines and solar inverters use enamelled copper wire in their generators and transformers to harness and convert renewable energy efficiently.

Enamelled Copper Wire Specifications:

Minimum Order Quantity	50 Kilogram
Insulation	Enameled
Wire Gauge	>25
Class	F & H
Coated	Yes
Coating Material	Polyester
Condition	New
Packaging Type	Spool / Reel
Voltage	600/1100 V

Types

Modified Polyester 130^oC

Modified Polyester 155^oC

Polysterimide 180^oC

Dual Coated Wire PE/PEI + PAI 200^oC

Range- Copper

0.06 to 5.0 mm

0.06 to 3.0 mm

0.06 to 5.0 mm

0.06 to 4.0 mm

Range-Aluminium

0.25 to 5.0 mm

0.25 to 5.0 mm

0.25 to 5.0 mm

0.25 to 5.0 mm

Specifications-Copper

IS 13730-34 IEC 60317-34 IS 13730-9 IEC 60317-9

IS 13730-3 IEC 60317-3

IS 13730-8 IEC 60317-8 IS 13730-15 IEC 60317-15

IS 13730 -13 IEC 60317 - 13 NEMA MW 35A/35C IEC 60317 - 25

Specifications-Aluminium

for 1.00 mm wire

for 1.00 mm Wire

for 1.00 mm wire

for Aluminium

Enamelled Copper Wire FAQ:

Q. What is enamelled copper wire?

Ans: Enamelled copper wire, also known as magnet wire or winding wire, is a copper wire coated with a thin layer of insulation, typically enamel. This insulation is used to prevent electrical short circuits when the wire is wound into coils or used in electrical and electronic components.

Q. What is the purpose of the enamel insulation on copper wire?

Ans: The enamel insulation on copper wire serves two main purposes: electrical insulation to prevent short circuits and mechanical protection to prevent damage to the wire during winding and handling.

Q. What are the advantages of using enamelled copper wire?

Ans: The advantages of enamelled copper wire include high electrical conductivity, excellent insulation properties, thermal stability, flexibility, and resistance to abrasion and chemicals. These qualities make it suitable for a wide range of electrical and electronic applications.

Q. Where is enamelled copper wire commonly used?

Ans: Enamelled copper wire is used in applications such as transformers, electric motors, generators, coils, inductors, solenoids, electromagnetic components, audio equipment, and more. It is prevalent in various industries, including automotive, electronics, and energy.

Q. How is enamelled copper wire manufactured?

Ans: Enamelled copper wire is typically produced by coating a copper wire with a layer of enamel insulation. The enamel can be applied using various methods, including extrusion, solvent-based coating, or powder coating. The wire is then cured to set the enamel and provide the desired insulation properties.

Q. What are the different types of enamel insulation used on copper wire?

Ans: There are several types of enamel insulation, including polyester, polyurethane, polyimide (Kapton), and various combinations and specialty coatings. The choice of enamel insulation depends on the specific requirements of the application.

Q. Can enamelled copper wire handle high temperatures?

Ans: Yes, enamelled copper wire can withstand high temperatures, depending on the type of enamel insulation used. Some enamels are designed for continuous operation at temperatures exceeding 200 degree centigrade, making them suitable for high-temperature applications.

Q. Is enamelled copper wire recyclable?

Ans: Yes, enamelled copper wire is recyclable. Copper is a highly recyclable material, and the enamelled coating can be removed during the recycling process to recover the copper for reuse.

Q. How do I select the right enamelled copper wire for my application?

Ans: The selection of enamelled copper wire depends on factors such as the desired electrical properties, temperature requirements, insulation thickness, and environmental conditions. Consulting with a wire supplier or engineer with expertise in magnet wire can help you choose the appropriate wire for your application.

Q. What are some common issues or challenges with enamelled copper wire?

Ans: Common challenges include the risk of enamel insulation damage during handling, winding, or bending, as well as the potential for insulation breakdown at high voltages or temperatures. Proper handling and installation techniques are essential to mitigate these issues.

Q. Can enamelled copper wire be soldered or terminated?

Ans: Yes, enamelled copper wire can be soldered or terminated like bare copper wire. However, it's important to remove the enamel insulation at the termination points to ensure a proper electrical connection.

Q. Is enamelled copper wire suitable for outdoor or harsh environments?

Ans: Enamelled copper wire is generally not recommended for outdoor or harsh environments without additional protective measures because the enamel insulation may not provide sufficient protection against moisture, UV radiation, and other environmental factors. Specialized coatings or encapsulation may be required for such applications.

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Types	Modified Polyester 130^oC	Modified Polyester 155^oC	Polysterimide 180^oC	Dual Coated Wire PE/PEI + PAI 200^oC
Range- Copper	0.06 to 5.0 mm	0.06 to 3.0 mm	0.06 to 5.0 mm	0.06 to 4.0 mm
Range-Aluminium	0.25 to 5.0 mm	0.25 to 5.0 mm	0.25 to 5.0 mm	0.25 to 5.0 mm
Specifications-Copper	IS 13730-34 IEC 60317-34 IS 13730-9 IEC 60317-9	IS 13730-3 IEC 60317-3	IS 13730-8 IEC 60317-8 IS 13730-15 IEC 60317-15	IS 13730 -13 IEC 60317 - 13 NEMA MW 35A/35C IEC 60317 - 25
Specifications-Aluminium	for 1.00 mm wire	for 1.00 mm Wire	for 1.00 mm wire	for Aluminium