We are here to introduce best grade PTFE wire which is basically an air-field lighting equipment. It is ideal for transformers, high performance motors and rectifiers. In addition to this, the said product is also employed in oven wiring, boiler and heater. Known for properties like compensating, thermocouple, high thermal insulation etc. It is accessible in 32AWG-10AWG, rated voltage -1100 and temperature 60 degree centigrade +105 degree centigrade. We also have it in various colors such as white, blue, yellow, green, orange, red, black, brown, purple and more. This product also finds its usage in research equipment for aerospace. Provide strong construction, maximum efficiency and resistance from heat, oil, corrosion, etc.
Polytetrafluoroethylene Wire Specifications:
1. Product implementation standards: UL758; UL certification number: E252215
2. Style No: AWM1213
3. Size: 32AWG10AWG
4. Rated Voltage: 1100 V
5. Rated Temperature: - 60 degree centigrade +105 degree centigrade
6. Conductor: silver or Nickel copper
7. Insulation: PTFE teflon
8. Color: red / yellow / blue / white / black / yellow green / brown / orange / purple / green
Applications of PTFE Wire:
Polytetrafluoroethylene (PTFE) wire is a type of insulated wire that is widely used in various applications due to its unique properties. PTFE is a synthetic fluoropolymer known for its excellent electrical insulation, high temperature resistance, chemical inertness, and low friction. These characteristics make PTFE wire suitable for a wide range of applications in industries such as electronics, aerospace, automotive, and more. Here are some common applications of PTFE wire:
1. Electrical and Electronics Industry:
- Wiring and Cable Assemblies: PTFE wire is often used in the construction of high-performance electrical and electronic components, including cable assemblies, connectors, and printed circuit boards (PCBs). Its excellent electrical insulation properties are critical in preventing electrical leakage and maintaining signal integrity.
- Coil Winding: PTFE-insulated wire is used in the winding of coils for transformers, inductors, and other electrical components. Its high-temperature resistance helps in maintaining the stability of these components.
- Temperature Sensors: Polytetrafluoroethylene wire is suitable for manufacturing temperature sensors due to its ability to withstand extreme temperatures without degrading.
2. Aerospace Industry:
- Aircraft Wiring: Polytetrafluoroethylene wire is used extensively in the aerospace industry for aircraft wiring. Its resistance to high temperatures, excellent dielectric properties, and lightweight nature make it ideal for applications in aircraft systems and avionics.
3. Automotive Industry:
- Engine Compartment Wiring: PTFE wire is employed in the automotive industry, particularly in engine compartments, where it is exposed to high temperatures and chemicals. Its heat resistance and chemical inertness make it suitable for these harsh environments.
4. Medical Equipment:
- Medical Device Wiring: PTFE-insulated wire is used in medical equipment and devices, such as diagnostic instruments and surgical tools, where high precision, electrical insulation, and biocompatibility are essential.
5. Chemical Processing Industry:
- Chemical Resistant Applications: Polytetrafluoroethylene wire is used in chemical processing equipment, where resistance to a wide range of corrosive chemicals and elevated temperatures is crucial.
6. High-Frequency Applications:
- RF and Microwave Devices: PTFE-insulated wire is commonly used in radio frequency (RF) and microwave applications due to its low signal loss, high dielectric constant, and stable electrical properties at high frequencies.
7. Laboratory Equipment:
- Scientific Instrumentation: PTFE wire is used in the construction of laboratory equipment and instruments due to its chemical inertness, preventing contamination of sensitive experiments.
8. Military and Defense Applications:
- Military Electronics: Polytetrafluoroethylene wire is used in various military and defense applications, including communication systems, radar equipment, and missile guidance systems, where reliability and performance under extreme conditions are paramount.
9. Underwater and Submersible Devices:
- Submersible Cables: PTFE-insulated wires are used in underwater applications, such as submersible sensors and equipment, due to their water-resistant properties and electrical insulation.
10. High-Performance Motors and Generators:
- Motors and Generators: PTFE-insulated wire is used in high-performance electric motors and generators, where its excellent electrical properties help in achieving optimal efficiency.
PTFE Wire FAQ:
1. What is PTFE wire?
Ans: Polytetrafluoroethylene wire is an electrical wire with a conductor (usually copper) at its core and insulation made from Polytetrafluoroethylene (PTFE). PTFE is a synthetic fluoropolymer known for its excellent electrical insulation properties, high-temperature resistance, and chemical inertness.
2. What are the key properties of PTFE wire?
Ans: PTFE wire is known for its:
- Exceptional electrical insulation.
- High-temperature resistance, typically up to 260 degree centigrade.
- Chemical inertness, resisting most corrosive chemicals.
- Low friction and nonstick surface.
- Resistance to UV radiation and weathering.
3. Where is PTFE wire commonly used?
Ans: Polytetrafluoroethylene wire finds applications in industries such as electronics, aerospace, automotive, medical, chemical processing, and more. It is used for wiring, cable assemblies, coil winding, and where high-performance electrical insulation is required.
4. What are the advantages of using PTFE wire?
Ans: Below are some advantages of this wire:
- Excellent electrical insulation.
- Wide temperature range suitability.
- Resistance to chemicals and solvents.
- Low friction and nonstick properties.
- High dielectric strength.
- Long-term reliability.
5. What are some common sizes and configurations of PTFE wire?
Ans: PTFE wire comes in various sizes and configurations, including different gauges (AWG sizes), single-core or multi-core, shielded or unshielded, and color-coded variations for easy identification.
6. Is PTFE wire safe for food and medical applications?
Ans: PTFE is considered safe for food contact and medical applications due to its non-toxic and non-reactive properties. It is often used in medical devices and equipment as well as in food processing and packaging equipment.
7. Can PTFE wire be used in high-frequency applications?
Ans: Yes, Polytetrafluoroethylene wire is suitable for high-frequency applications, such as RF and microwave devices, because of its stable electrical properties at high frequencies and low signal loss characteristics.
8. Is PTFE wire expensive?
Ans: PTFE wire can be more expensive than some other types of wire due to its unique properties and manufacturing processes. However, its high-performance characteristics often justify the cost in applications where reliability and performance are critical.
9. How is PTFE wire different from PVC or silicone-insulated wire?
Ans: PTFE wire differs from PVC (polyvinyl chloride) and silicone-insulated wire in terms of its higher temperature resistance, superior chemical resistance, and electrical properties. PVC is less heat-resistant, while silicone offers good flexibility but may not match PTFE's high-temperature capabilities.
10. Can PTFE wire be soldered easily?
Ans: Yes, Polytetrafluoroethylene wire can be soldered, but it may require special high-temperature solder and flux due to its high-temperature resistance. Proper soldering techniques and equipment should be used to avoid damaging the insulation.
11. Can PTFE wire withstand exposure to moisture and humidity?
Ans: Yes, PTFE wire is moisture-resistant and maintains its electrical properties even when exposed to moisture and humidity. However, it is essential to ensure proper sealing of connections to prevent moisture ingress.
12. Is PTFE wire recyclable?
Ans: Polytetrafluoroethylene itself is difficult to recycle due to its high chemical stability. However, some recycling processes exist for PTFE products, although they are less common than recycling processes for other materials like metals or plastics.
13. How can I store PTFE wire to maintain its properties?
Ans: Polytetrafluoroethylene wire should be stored in a dry and cool environment, away from direct sunlight, extreme temperatures, and moisture. Proper storage helps maintain its electrical and physical properties over time.